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Instapak® Foam Moulding

Instapak® foam moulding systems and equipment produce custom-formed cushions for products that require the consistent, precise fit of engineered protection


Our standalone iMold foam moulding system uses a patented foam dispersion technology that guarantees cushion consistency and strategically dispenses foam into bags. A built-in air ejection system removes finished cushions from the mould cavity, freeing up labour to pack and ship instead of monitoring cushion production. 

Instapak® foam moulding equipment includes Twin Vertical System, Moulding Wheel, and mould tables. These can be paired with Instapak® handheld equipment and Instapak® foam-in-bag systems to create a process that’s ideal for your business.

For products that require precise cushioning, our Packaging Application Center experts can design and develop custom mould solutions with an integrated workstation. There is an Instapak® foam moulding solution to suit every operation, regardless of volume, throughput, or configuration.  

Features and Benefits

  • Uses Instapak® foam technology, an economic solution that doesn't compromise on product protection.
  • Accelerates packing efficiency with pre-made cushions that precisely fit products.
  • Saves floor space with a variety of compact models and speeds to fit different operations.
  • Simplifies operation with minimal setup.

Instapak® packaging solutions comply with all current environmental regulatory requirements

Instapak® packaging foams incorporate at least 35% sustainable alternative materials using the ISCC Plus mass balance approach. The ISSC Plus components incorporate sustainable alternative material using the Mass Balance approach which is an opportunity to accelerate the ecological transition on a very large scale by leveraging the existing process and contributing to phase out fossil raw material (reduce the carbon footprint from 40 to 55% versus the market average for polyurethane foam - excluding biogenic carbon).

Instapak foam in cardboard box

Instapak® Foam Return Program

Did you know Instapak® foam cushions can be returned to multiple locations worldwide? Our foam return program helps divert these cushions from landfills.

Specifications

  • System and accessory specifications vary by model
  • Custom-engineered moulds designed specifically for your products

Downloads

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