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Instapak® Protective Packaging

  • instapak foam molding
  • instapak foam molding
  • instapak 900 system
  • instamate film
  • instapak jugs
  • instapak drums
  • instapak crates

Instapak® Foam Formulations

Create protective packaging on demand with 15 foam formulations for every application.

 

Engineered Protection
High-performance foam ensures damage-free delivery.

Efficient & Versatile Foam
Expands up to 280x its volume for optimized space and cost savings.

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Instapak® Foams and Films: Minimum Packaging Costs, Maximum Protection

 

SEALED AIR® brand Instapak® foams protect products from damage, help reduce dimensional weight, and set quickly to improve efficiency. With 15 specialized foam formulations, Instapak® is the go-to solution for precision protection in high-speed operations.

Instapak® foams are engineered to save space and resources. Just one trailer load of liquid foam expands to the equivalent of 86 truckloads of protective packaging. Whether you need cushioning, void fill, or blocking and bracing, Instapak® foams expand around your product to create custom-fit protection that eliminates shifting and damage in transit. 

Features and Benefits

  • Expands on demand up to 280x its liquid volume
  • Produces up to 21 foam cushions per minute
  • Reduces storage needs and improves pack station workflow
  • Custom molds to any shape, offering full-surface protection
  • Prevents product movement during shipping
  • Compatible with foam-in-place and foam-in-bag systems, and molding equipment 

Explore Our Packaging Consultation Services

Design Services

Optimize your packaging with our ISTA-certified design and evaluation.

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Specifications

Category

Foam Type

Application

Container Sizes (Gal.)

Standard Foams

UltraLite® Foam

Void Fill

15/55/275

Standard Foams

Instafill® Foam

Void Fill, Light Cushioning

15/55/275

Standard Foams

Instapak® 40W Foam

All-Purpose Cushioning

15/55/275

Standard Foams

Instapak® 50W Foam

Extra-Strength Cushioning

15/55/275

Standard Foams

Instapak® 75W Foam

Heavy-Duty Cushioning, Light Blocking and Bracing

15/55/275

Standard Foams

Instapak® Molding Foam

Slow-Rise Molding

15/55/275

Standard Foams

Instapak® Simple® Foam

Specially formulated for Instapak® Simple® systems

2.5

Specialty Foams

FlowRite® Foam

Extended-Rise, Mid-Density Foam

55/275

Specialty Foams

Instaflex™ Foam

High-Performance, Resilient Cushioning

15/55/275

Specialty Foams

GFlex® Foam

High-Performance, Low-Cube Cushioning

55/275

Specialty Foams

GFlex® QS Foam

Quick-Set, High-Performance

15/55/275

Specialty Foams

Instapak® Rigid 125 Foam

Medium Blocking and Bracing, Floral

15/55/275

Specialty Foams

Instapak® Rigid 150 Foam

Heavy-Duty Tree Arrangements

15/55/275

Specialty Foams

Instapak® Rigid 200 Foam

Heavy-Duty Blocking and Bracing

15/55/275

Specialty Foams

Instapak® RC45

Renewable Content Packaging Foam

15/55/275

Military Specification Foams

MilFlex™ Foam

Class III

55/275

Military Specification Foams

MilForce™ Foam

Class I, Cat. 1 & 2

55/275

Downloads

Get the most out of our solutions with these digital resources.

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Instapak® Foam Return Program

Support sustainability by returning foam for reuse and recycling.
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Instapak® Equipment

Choose from cushioning, void fill, and blocking & bracing solutions for versatile protection.
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Engineered Solutions

Ensure optimal packaging design and protection with our expert services.
Learn More

Instapak® Quick RT

Convenient, on-demand, ready-to-use foam packaging with no equipment needed.
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